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High Purity Carbon Adsorbents for Sample Preparation and Chromatographic Applications

Leidy Peña Duque1, Wiliam Betz2

1Senior R&D Scientist Gas Separations, 2Principal Scientist Gas Separation R&D

Section Overview

Introduction

The first high-purity Supelco® carbon adsorbents were made for gas chromatographic packed columns. Then, specialty carbons were developed for thermal desorption tubes followed by the introduction of carbons in solid phase extraction (SPE) cartridges. In later developments, Supelco® carbons were used to

make porous layer open tubular (PLOT) columns as well as solid phase microextraction SPME fibers. Current Supelco carbon technologies include nanocarbons for electronic applications.

The Supelco® brand has a total of 75 carbon intermediates that are utilized combined or stand-alone in different analytical devices. These carbons are highly customizable, high capacity, synthetic, and reusable which differentiates them from activated charcoal. These carbons are categorized below.

  • Carboxen® and Carbosieve® are amorphous carbon molecular sieves suitable for permanent gas analyses and small molecule analysis at high pressures (16,000-20,000 psi), volatile organic compound analysis using air sampling tubes, and for extracting small molecules from aqueous samples for SPE analyses.
  • Carbopack™ and Nanocarbons are graphitized carbon blacks. These carbons are effective for separating volatile, semi-volatile, and non-volatile compounds for gas chromatographic analyses, and for extraction of semi-volatile and non-volatile compounds from aqueous samples for SPE applications. Carbopacks typically can only withstand 400 psi, but are effective adsorbents for separation of semi-volatiles and non- volatiles in air sampling applications.
  • Graphsphere™ are graphitized polymer carbons, and represent an additional benefit over the graphitized carbon blacks due to their spherical particle shape  in packed bed systems. Graphsphere™ is also non-friable; it can withstand superior pressures (16,000- 20,000 psi) when used in packed bed systems in gas and liquid applications. The uniformly defined graphite surface provides unique selectivity for both chromatography and sample preparation.

All four families of carbons are processed at the Supelco® site in Bellefonte, USA where all carbon-containing devices are manufactured. For those research groups that are investigating new applications, these carbons are also available in family kits containing either carbon molecular sieves, graphitized carbon blacks or graphitized polymer carbons.

Carbon properties

Particle size distribution - The particle size range of all the carbons is 200 nm to 850 µm; therefore, the particle size distribution can be tailored to a specific application.

Pore size distribution - The pore structure of all our carbon adsorbents can be modified to possess ultramicropores (pore diameter less than 7 Å) to macroporous with pore diameters larger than 500 Å. The plots in Figure 1 show the N2 adsorption isotherms at 77 K for different adsorbents. Type I isotherms as seen with Carbosieve® S-II are characteristic of microporous materials, while mesoporous materials such as Carbopack™ X show a hysteresis loop characteristic of a mesoporous material. Non-porous materials, such as Graphsphere™, show very low adsorption values.

A graph showing the quantity of gas adsorbed (in cm³/g) by different carbon-based materials at various pressures relative to saturation pressure (P/P0). The x-axis ranges from 0 to 1.2, and the y-axis ranges from 0 to 500. The graph includes five lines representing different materials: Carbopack™ X - Adsorption (blue), Carbosieve™ S-III (yellow), Carboxen® X - Desorption (pink), Carboxen® 1000 (green), and Graphsphere™ (red). Each line shows a distinct curve, indicating the adsorption capacities of the materials.

Figure 1. N2 Adsorption isotherms for Supelco® carbons.

Multiporous carbons are also available; these carbons contain different pores with various sizes. An overlay of representative examples of four families of carbons which have different pore size distributions is shown in Figure 2. On the y-axis of this figure, the specific volume of nitrogen gas fitted at a pore size interval is plotted against the pore size/width in the x-axis. Micropores are defined as pores below 20 Å, mesopores are those pores between 20-500 Å, and pores larger than 500 Å are considered macroporous. Figure 2 shows the pore size distributions of various carbons containing either micro, meso and/or macro pores. Carbosieve® S-II is a microporous only carbon with an apex at 8 Å, while Carboxen® 1000 is a multiporous carbon that contains both micro and macropores. Carbopack™ X is a mesoporous only carbon while Graphsphere™ has pores mostly in the macropore region. Microporous carbons such as the Carbosieves and Carboxens have larger surface areas and provide larger capacities compared to macroporous carbons like Carbopack™ and Graphsphere™.

A graph showing the relationship between pore width (in Ångströms) and incremental pore volume (in cm³/g) for four different materials. The x-axis is labeled ‘Pore width (Å)’ and the y-axis is labeled ‘Incremental pore volume (cm³/g).’ The materials are represented by different colored lines: Carbosieve® S-II (1024 m²/g) in red, Carboxen® 1000 (882 m²/g) in yellow, Carbopack™ X (242 m²/g) in blue, and Graphsphere™ (240 m²/g) in a different shade of blue. Each line shows peaks at various pore widths, indicating the volume of pores at those specific sizes within each material.

Figure 2.Pore size distributions (PSD) and surface areas (m2/g) for representative Supelco® carbons.

Example Applications of Supelco® Carbons

Gas Chromatography

Supelco® microporous carbons can be used in packed columns for the separation of permanent gases such as N2 and O2. Carbosieve® S-II and Carboxen® 1000 effectively separate air in stainless steel packed columns with 6 ft x 1/8 in dimensions (see Figure 3). Lateral diffusion of gas molecules is significant in packed columns, and because of this phenomenon, the diameter of the column can affect the separation efficiency and is balanced by optimizing the particle size.

The image displays two gas chromatography graphs, each with a single prominent peak. The top graph is labeled ‘Carbosieve® S-II’ and shows a peak for nitrogen (N2) around the 7-minute mark. The bottom graph is labeled ‘Carboxen® 1000’ and shows two peaks, one for nitrogen (N2) around the 7-minute mark and a smaller one for oxygen (O2) just before the 9-minute mark. Both graphs have time in minutes on the x-axis ranging from 5 to 15 minutes and are interesting as they illustrate the separation of gases using different types of adsorbents in chromatography columns.

Figure 3. Separation of air using chromatographic columns packed with Carbosieve® S-II and Carboxen® 1000.

The use of 180-250 µm particles in a 4.8 m x 3.18 mm packed column has the same retention time as a 30 m x 0.53 mm ID PLOT column with 2 µm particles adhered to the side walls [i.e., porous layer open tubular (PLOT)] (see Figure 4), although the peak width will be wider. In Figure 4, the red chromatogram represents the signal from a thermal conductivity detector and the black chromatogram represents the signal from a methanizer/flame ionization detector (FID).

The image displays two graphs side by side, labeled as TCD/Signal and Methanizer/FID Signal, both representing data against time in minutes. The left graph shows peaks at approximately 1, 2, 3, and 4 minutes corresponding to Hydrogen, Oxygen, Nitrogen, and Carbon monoxide respectively. The right graph has peaks at around 5 to 9 minutes corresponding to Methane, Carbon dioxide, Acetylene, Ethylene, and Ethane respectively. Each peak on the graphs is numbered from 1 to 9 indicating the respective substances they represent. The x-axis is labeled “Time (min)” for both graphs and ranges from 0 to over 20 minutes. The y-axis represents signal intensity but is not quantitatively labeled.

Figure 4. Separation of permanent gases and light hydrocarbons with a Carboxen® 1010 PLOT column.

Sample preparation

SPE - These carbon adsorbents are also be widely used in sample preparation techniques. Carbon removes matrix interferences in SPE cartridge applications, so a clean sample can be injected and precisely analyzed by HPLC or GC. For this application, carbons with larger particle and pore sizes like Carbopack™ and Graphsphere™ are effective for cleaning samples without retaining the molecules of interest. ENVI-Carb™ and ENVI-Carb™ Y are carbons from the family of Carbopacks that are used in SPE products such as ENVI-Carb™ and Supel™ QuE Verde, respectively. ENVI-Carb™ is highly effective in removing chlorophyll and carotenoids; similarly, the product Supel™ QuE Verde removes chlorophyll and gives a high recovery of planar pesticides (see Figure 5).

A bar graph titled ‘Recovery (%)’ shows the percentage of recovery for various chemical compounds. The vertical axis ranges from 0 to 110, and the horizontal axis lists compounds such as 2,5-Dichloronitrobenzene, Dinaphthylamine, Hexachlorobenzene, Pentachlorobenzene, Tetrabutyltin, Chlorothalonil, Metribuzin, Diazinon, Vinclozolin, Chlorpyrifos-methyl, and Methamidophos. Four sets of bars represent different brands: Brand A (blue), Brand W (red), Brand R (green), and Supel QuE Verde (purple). Most bars fall within the acceptable recovery range of 70% to 120%.

Figure 5.Recoveries of planar pesticides for different QuEChERS brands compare to Supel™ QuE Verde.

Solid phase microextraction (SPME) - Carbons with particle sizes of 2.0 µm have been adhered, using a patented adhesive, to SPME fibers for the extraction of organic compounds from aqueous and atmospheric environments (see Figure 6).

Closeup of SPME fiber with Carboxen® 1006.

Figure 6.SPME fiber with Carboxen® 1006.

Air Sampling

Single bed and multi-bed carbon adsorbent tubes have become significant tools for air sampling analysts. One example is the Carbotrap® 300 3-bed tube (i.e. Carbotrap® C, Carbotrap® B and Carbosieve® S-III) which was the first tube developed for the US EPA for monitoring toxic, volatile, and semi-volatile organic compounds (see Figure 7). The development of a 2-bed tube containing Carbopack™ B and Carboxen® 1000 was key for the 61 compounds list of airborne contaminants established later by the EPA.

Diagram of a thermal desorption tube with labeled components and flow directions. The tube is depicted horizontally with a gradient from red to blue, indicating temperature zones from the weakest to the strongest. On the left end, there’s a ‘Sampling Inlet’ followed by sections labeled ‘Carbopack C,’ ‘Carbopack B,’ and ‘Carbosieve SIII,’ separated by ‘Glass Wool Plugs.’ A ‘Tension Spring’ is shown at the right end. Below the tube, two arrows indicate the flow direction: blue for ‘Sampling & Dry Purge’ to the right and red for ‘Desorption & Conditioning’ to the left.

Figure 7.Multi-bed tube for air sampling (Carbotrap® 300).

Additional efforts with the EPA focused on the development of a single bed tube containing a mesoporous graphitized carbon black, Carbopack™ X, for 72-hour passive sampling of 1,3-butadiene and various other airborne organic compounds (see Figure 8).

A bar graph displaying the percentage of recovered substances using two different types of adsorbents, Carbopack™ X and Tenax® TA. The vertical axis is labeled ‘% Recovered’ and ranges from 0 to 120, while the horizontal axis lists various substances such as 1,3-Butadiene, Methylene Chloride, Vinyl Acetate, Benzene, Toluene, Styrene, and several others. Each substance has two bars adjacent to each other representing the recovery percentage by Carbopack™ X (in blue) and Tenax® TA (in orange). Most substances show a high recovery rate close to or at 100% for both adsorbents with slight variations between them.

Figure 8.Carbopack™ X passive sampling tube data.

Conclusion

Supelco has a 40+ year commitment to carbon adsorbent research and product development. Evidence of this can be seen in our high purity, specialty carbon adsorbents, which are currently used for

  • Collection media in air sampling devices
  • Packings in SPE hardware, purge traps, and GC columns
  • Purification of gas or liquid streams
  • Recovery of synthesized compounds from reaction mixtures
  • And many more exciting applications

If you are interested in a new adsorbent and know the target physical specifications (surface area, porosity, pore diameter, particle size range, etc.), let us know and we can investigate the possibility of manufacturing it. You can also try one of our ready-made sample kits, which you can find at SigmaAldrich.com/carbon

However, most requests require a specialty carbon adsorbent that can perform a specific task. In that case, tell us the type of sample (gas, liquid, or paste) you are working with, what analytes you want to adsorb and analyze, and if there is a need to recover the analytes after adsorption. Our R&D group will investigate whether an existing adsorbent is appropriate, or if a new adsorbent needs to be developed.

To learn more about our portfolio of specialized carbon adsorbents download the "Supelco® Specialty Carbon Adsorbent" brochure.

Email us to request a quote.

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