Final Sterile Filtration
Sterile filtration of drug products is a critical step in ensuring product sterility and drug safety for patients. Manufacturers must focus on ensuring sterility and maximizing product recovery, while meeting regulatory requirements. The design of an effective filtration system considers multiple filter options and process requirements, including the number of sterilizing filters, sampling needs, and whether pre-use post-sterilization integrity testing (PUPSIT) will be performed.
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Mobius® 2D and 3D single-use assemblies and systems for sterile fluid management offer flexible manufacturing options for biopharmaceutical companies, from media and buffer preparation to final fill applications.
Sterilized fluid transfer systems containing tubing, connectors, clamps, valves, and disconnectors provide a critical link between disposable fluid paths and the various steps in your aseptic process, whether that is plastic-to-stainless or plastic-to-plastic.
Sterile filtration with disposable filters is a common operation in bioprocessing and part of every bioburden control strategy. Sterile filtration assures microbial safety of the drug for patients. Learn how to select the best sterilizing filter for your process step.
A closed sterile sampling method is increasingly preferred by regulatory authorities over traditional sampling methods, such as glass bottles or steam-in-place (SIP) stainless steel valves. The NovaSeptum® GO sterile sampling system is designed to provide you with the flexibility and safety you need when sampling at any point in your aseptic or sterile biomanufacturing process.
Single-use Assemblies for Final Aseptic Filtration and Fill-Finish Operations
Single-use systems are increasingly being adopted into fill-finish processes to meet today's complex drug production demands. Single-use assemblies deliver improved process flexibility and productivity, increase operator and product safety, and reduce validation requirements and process turnaround time. These systems integrate multiple single-use components, including SU beta bags, sterile connectors, sterile filters, header bags, pump tubing, and filling needles, to create an optimized final filtration and filling system that is tailored to meet specific process needs.
Benefits of implementing a single-use assembly into the final sterile filtration and filling process include:
- Improved safety, efficiency, and productivity
- Reduced cleaning, set-up and validation
- Decreased risk of cross-contamination
- Minimization of bottlenecks on the filling line
For optimal results, manufacturers can collaborate with single-use experts on the design of custom assemblies. An experienced partner can seamlessly integrate the right single-use solution into the final filtration and filling process, while leveraging the benefits of existing infrastructure.
Visit our document search for data sheets, certificates and technical documentation.
Related Resources
- mAbsizer™ Calculator
- Brochure: Mobius® Single-Use Final Fill Solutions
- Tech Note: Redesigned Filter Capsule Improves Final Filtration Assembly Design & Operation
- Tech Note: Millipak® Final Fill Filters Reduce Contamination Risks and Simplify Filtration System Design and Operation
- Tech Note: Improved Product Recovery Using Blow-down and Millipak® Final Fill Filters
- Specification Sheet: Single-use Filling Needles Integrated into Mobius® Final Fill Assemblies
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