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Size Exclusion Analysis of Tween-Containing IgG Formulations

During purification and in the final formulation, proteins, including monoclonal antibodies and other biotherapeutic agents, are often in the presence of a low concentration of surfactant (<0.01%) to inhibit protein aggregation or adsorption1-3. High performance silica-based gel filtration columns, such as 5 micron packed SRT® SEC-300 columns, allow for an accurate assessment of the influence of Tween® 20 or Tween 80 surfactants on the level of aggregation in protein drug formulations.

Polysorbates 20 and 80, commercially available as Tween 20 and Tween 80, are among the most popular non-ionic surfactants used to limit the formation of aggregates in biotherapeutic solutions. Since the presence of aggregates in protein drug formulations may result in an immunological response, manufacturers are required to determine the level of aggregation in such formulations. Size exclusion chromatography is an accepted method to determine the level of aggregation in the formulations of biotherapeutic products. Since the composition of an SEC mobile phase differs from the composition of the formulation, it is important to determine that the mobile phase conditions under which the biotherapeutic elutes from the column, does not influence the level of aggregation that is present in the formulation. Protein aggregates often form irreversible soluble aggregates which are not influenced by the mobile phase composition, although many in-process aggregates do not form irreversibly3. As part of such a study, it is also important to determine the effect of adding surfactant to the sample to ascertain that the surfactant concentration at the time of protein and aggregate elution is similar to the surfactant concentration in the formulation. In this study, we investigated the effect of adding Tween 20 and Tween 80 to the elution positions of a proprietary monoclonal antibody (mAb 221) under SEC conditions.

Discussion

We used a 30 cm × 4.6 mm I.D. column packed with 300 Å pore size silica particles of 5 micron size, which was bonded with a hydrophilic functional group. Figure 1 shows the UV traces of successive injections of water, 0.1 % Tween 20, mAb 221, and 0.1% Tween 20 added to mAb 221. The chromatogram of a high concentration sample of monoclonal antibody 221 was expanded to clearly show the small aggregate peak in front of the main component. The effect of adding Tween 20 to the sample did not have a measurable effect on the level of aggregate. Note that the nature of the interfering fragment on the trailing side of the main component was not established. Using the same SRT SEC-300 column, we also looked at the effect of Tween 80 on a lower concentration lot of mAb 221; see Figure 2. This sample showed a smaller aggregate peak, and an additional peak after the main component, while there is at best only a slight indication of a fragment peak interfering with the monoclonal antibody. In this case, we found that adding Tween 80 to the antibody sample changed the aggregate profile, while the large unknown peak eluting at 9.72 minutes greatly diminished in size.

A graph displaying size exclusion chromatography (SEC) results for monoclonal antibody (mAb) 221 with and without Tween 20 interference. The main graph shows the absorbance (AU) on the y-axis versus time in minutes on the x-axis, featuring four lines: black for H2O, green for 0.1% Tween 20, blue for mAb 221, and red for mAb 221 with 0.1% Tween 20. An inset zooms in on a peak, highlighting the absence of interference from Tween 20.

Figure 1. No Interference from Tween 20 in SEC of mAb 221

Conditions

Column: SRT SEC-300, 5 µm, 300 Å, 4.6 × 30 cm (Product No. Z777049); mobile phase: 150 mM sodium phosphate buffer, pH 7.0; flow rate: 0.35 mL/min; temp.: ambient; pressure: 800 psi; det.: UV@214 nm; sample: mAb 221 #1; inj.: 3 µL

A graph illustrating the effect of Tween 80 on the size exclusion chromatography (SEC) analysis of monoclonal antibody (mAb) 221. The main graph plots absorbance (AU) on the y-axis against time in minutes on the x-axis, featuring four lines: red for H2O, green for mAb 221, blue for mAb 221 with 0.1% Tween 80, and an additional green line for 0.1% Tween 80. An inset zooms in on a peak, emphasizing the differences in absorbance caused by Tween 80.

Figure 2.Effect of Tween 80 on the SEC Analysis of mAb 221 by Size Exclusion Chromatography

Conditions

Column: SRT SEC-300, 5 µm, 300 Å, 4.6 × 30 cm (Product No. Z777049); mobile phase: 150 mM sodium phosphate buffer, pH 7.0; flow rate: 0.35 mL/min; temp.: ambient; pressure: 800 psi; det.: UV@214 nm; inj.: 3 µL

References

1.
Bondos SE, Bicknell A. 2003. Detection and prevention of protein aggregation before, during, and after purification. Analytical Biochemistry. 316(2):223-231. https://doi.org/10.1016/s0003-2697(03)00059-9
2.
Kerwin BA. 2008. Polysorbates 20 and 80 Used in the Formulation of Protein Biotherapeutics: Structure and Degradation Pathways. Journal of Pharmaceutical Sciences. 97(8):2924-2935. https://doi.org/10.1002/jps.21190
3.
Narhi LO, Jiang Y, Deshpande R, Kang S, Shultz J. Approaches to Control Protein Aggregation during Bulk Production.257-299. https://doi.org/10.1002/9780470769829.ch6
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